Schneider Electric Xantrex XW Guide d'installation

Xantrex™ XW Power SystemXantrex XW4024 120/240 60Xantrex XW4548 120/240 60Xantrex XW6048 120/240 60 Installation Guide www.schneider-electric.com

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Xantrex XW Solar Charge Controller Installation4–8 975-0239-01-01This manual for use by qualified personnel onlyTo mount the Xantrex XW SCC away from

Grounding975-0239-01-01 4–9This manual for use by qualified personnel onlyGroundingThe Xantrex XW SCC can be configured to be compatible with either n

Xantrex XW Solar Charge Controller Installation4–10 975-0239-01-01This manual for use by qualified personnel onlyFigure 4-6 Xantrex XW Solar Charge Co

Grounding975-0239-01-01 4–11This manual for use by qualified personnel onlyDisabling Ground Fault Protection for Negative Grounded and Ungrounded Arra

Xantrex XW Solar Charge Controller Installation4–12 975-0239-01-01This manual for use by qualified personnel onlyWiringDC Terminal Connector Locations

Wiring975-0239-01-01 4–13This manual for use by qualified personnel onlyCurrent RatingThe Xantrex XW SCC PV input is rated for 60 A maximum Isc. Since

Xantrex XW Solar Charge Controller Installation4–14 975-0239-01-01This manual for use by qualified personnel onlyLong-Distance Wire RunsIf there is a

Wiring975-0239-01-01 4–15This manual for use by qualified personnel onlyMaximum One-way Distance and Wire SizeRefer to Table 4-4 or Table 4-5 and find

Xantrex XW Solar Charge Controller Installation4–16 975-0239-01-01This manual for use by qualified personnel onlyTable 4-5 One-Way Wire Distance and W

Wiring975-0239-01-01 4–17This manual for use by qualified personnel onlyConnecting the Xantrex XW Solar Charge Controller to the Distribution PanelTo

975-0239-01-01 ixThis manual for use by qualified personnel onlyImportant Safety Instructions- - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Xantrex XW Solar Charge Controller Installation4–18 975-0239-01-01This manual for use by qualified personnel only8. Connect a second positive (+) cabl

Commissioning975-0239-01-01 4–19This manual for use by qualified personnel onlyCommissioningDuring commissioning, the Xantrex XW Solar Charge Controll

Xantrex XW Solar Charge Controller Installation4–20 975-0239-01-01This manual for use by qualified personnel onlyCommissioning Units Using a Xantrex X

Commissioning975-0239-01-01 4–21This manual for use by qualified personnel onlyTo configure Connections and Charger Settings for the first Xantrex XW

4–22

This manual for use by qualified personnel only5 Xantrex XW System Accessories InstallationChapter 5, “Xantrex XW System Accessories Installation” des

Xantrex XW System Accessories Installation5–2 975-0239-01-01This manual for use by qualified personnel onlyThe Xantrex XW System Control PanelThe Xant

The Xantrex XW System Control Panel975-0239-01-01 5–3This manual for use by qualified personnel onlyThe Xantrex XW System Control Panel is designed to

Xantrex XW System Accessories Installation5–4 975-0239-01-01This manual for use by qualified personnel onlyMounting the Xantrex XW System Control Pane

The Xantrex XW System Control Panel975-0239-01-01 5–5This manual for use by qualified personnel only4. Secure the mounting plate by tightening the two

Contentsx 975-0239-01-01This manual for use by qualified personnel onlyMaking AC Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Xantrex XW System Accessories Installation5–6 975-0239-01-01This manual for use by qualified personnel only6. Place the unit into the mounting plate a

The Xantrex XW System Control Panel975-0239-01-01 5–7This manual for use by qualified personnel onlyTo surface mount the Xantrex XW System Control Pan

Xantrex XW System Accessories Installation5–8 975-0239-01-01This manual for use by qualified personnel onlyVerifying the InstallationIf network power

The Xantrex XW Automatic Generator Start975-0239-01-01 5–9This manual for use by qualified personnel onlyPreparing an InstallationBefore installing th

Xantrex XW System Accessories Installation5–10 975-0239-01-01This manual for use by qualified personnel onlyRouting the ConnectionsConnection Types Be

The Xantrex XW Automatic Generator Start975-0239-01-01 5–11This manual for use by qualified personnel onlyInstalling the Xantrex XW Automatic Generato

Xantrex XW System Accessories Installation5–12 975-0239-01-01This manual for use by qualified personnel onlyWiring to the 20-contact ConnectorELV Circ

The Xantrex XW Automatic Generator Start975-0239-01-01 5–13This manual for use by qualified personnel onlyTo install the Xantrex XW Automatic Generato

Xantrex XW System Accessories Installation5–14 975-0239-01-01This manual for use by qualified personnel onlyTable 5-3 Contact Numbers and Functions Wi

The Xantrex XW Automatic Generator Start975-0239-01-01 5–15This manual for use by qualified personnel onlyConnecting the GeneratorTo connect the Xantr

Contents975-0239-01-01 xiThis manual for use by qualified personnel onlyInstallation Tools and Materials - - - - - - - - - - - - - - - - - - - - - -

Xantrex XW System Accessories Installation5–16 975-0239-01-01This manual for use by qualified personnel onlyConnecting the Thermostats (Optional)Wires

The Xantrex XW Automatic Generator Start975-0239-01-01 5–17This manual for use by qualified personnel onlyConnecting an External Manual ON/OFF Switch

Xantrex XW System Accessories Installation5–18 975-0239-01-01This manual for use by qualified personnel onlyConnecting an External ON/OFF LEDWires 9 (

The Xantrex XW Automatic Generator Start975-0239-01-01 5–19This manual for use by qualified personnel onlyConnecting the Wiring Harness to the Xantrex

Xantrex XW System Accessories Installation5–20 975-0239-01-01This manual for use by qualified personnel onlyConnecting the Xantrex XW Automatic Genera

The Xantrex XW Automatic Generator Start975-0239-01-01 5–21This manual for use by qualified personnel onlyVerifying Power Is AvailableWhen the Xantrex

5–22

This manual for use by qualified personnel onlyA SpecificationsAppendix A, “Specifications” provides the electrical and environmental specifications

SpecificationsA–2 975-0239-01-01This manual for use by qualified personnel onlyElectrical SpecificationsTable A-1 Xantrex XW Power System Electrical S

Electrical Specifications975-0239-01-01 A–3This manual for use by qualified personnel onlyXantrex XW Series Overload CapabilityLoads presented to the

Contentsxii 975-0239-01-01This manual for use by qualified personnel onlyConnecting the Thermostats (Optional) - - - - - - - - - - - - - - - - - - -

SpecificationsA–4 975-0239-01-01This manual for use by qualified personnel onlyFigure A-1 Xantrex XW Series AC Overload CapabilityFigure A-2 Xantrex X

Electrical Specifications975-0239-01-01 A–5This manual for use by qualified personnel onlyOutput Power Versus Ambient TemperatureWhen the internal tem

SpecificationsA–6 975-0239-01-01This manual for use by qualified personnel onlyXantrex XW Series EfficiencyInverting Efficiency (Typical)Charging Effi

Electrical Specifications975-0239-01-01 A–7This manual for use by qualified personnel onlyCharging Power FactorGrid-tie Sell Mode Efficiency (Typical)

SpecificationsA–8 975-0239-01-01This manual for use by qualified personnel onlyMechanical SpecificationsTable A-2 Xantrex XW Power System Mechanical S

Accessories975-0239-01-01 A–9This manual for use by qualified personnel onlyAccessoriesTable A-3 Xantrex XW Power System Regulatory ApprovalsModelXant

A–10

This manual for use by qualified personnel onlyB Wiring DiagramsAppendix B, “Wiring Diagrams” illustrate the most basic configurations and are for re

B–2

Single-Inverter System (Backup Only) Without a Power Distribution Panel975-0239-01-01 B–3This manual for use by qualified personnel onlySingle-Inverte

975-0239-01-01 xiiiThis manual for use by qualified personnel onlyFigure 1-1 Xantrex XW Power System Installation Diagram Example - - - - - - - - - -

Wiring DiagramsB–4 975-0239-01-01This manual for use by qualified personnel onlySingle-Inverter System (Backup Only) With a Power Distribution PanelFi

Single-Inverter System Renewable Energy (Solar)975-0239-01-01 B–5This manual for use by qualified personnel onlySingle-Inverter System Renewable Energ

Wiring DiagramsB–6 975-0239-01-01This manual for use by qualified personnel onlySingle-Inverter System Renewable Energy (Wind or Hydro)Figure B-4 Sing

Dual-Inverter System Renewable Energy (Solar)975-0239-01-01 B–7This manual for use by qualified personnel onlyDual-Inverter System Renewable Energy (S

Wiring DiagramsB–8 975-0239-01-01This manual for use by qualified personnel onlyDual-Inverter System Renewable Energy (Wind or Hydro)Figure B-6 Dual-I

This manual for use by qualified personnel onlyC Alternate System ConfigurationsAppendix C, “Alternate System Configurations” provides wiring diagram

Alternate System ConfigurationsC–2 975-0239-01-01This manual for use by qualified personnel onlyDC Grounding for Single-Inverter SystemsSee Table 2-4,

Battery Connections for Single Inverter Systems975-0239-01-01 C–3This manual for use by qualified personnel onlyBattery Connections for Single Inverte

Alternate System ConfigurationsC–4 975-0239-01-01This manual for use by qualified personnel onlyAC Grounding for Single-Inverter SystemsFigure C-3 Gro

AC Output Wiring to the Inverter AC Distribution Panel975-0239-01-01 C–5This manual for use by qualified personnel onlyAC Output Wiring to the Inverte

Figuresxiv 975-0239-01-01This manual for use by qualified personnel onlyFigure 2-31 DC Connections for a Triple-Inverter System - - - - - - - - - - -

Alternate System ConfigurationsC–6 975-0239-01-01This manual for use by qualified personnel onlyGenerator Wiring to the InverterWARNING: Shock HazardB

Utility Wiring to the Inverter Input975-0239-01-01 C–7This manual for use by qualified personnel onlyUtility Wiring to the Inverter InputCAUTION: Dama

C–8

975-0239-01-01 IX-1This manual for use by qualified personnel onlyAAC Connections 2–20AC sync cable 2–49AC Terminal Block 2–22Additional Inverters 2–3

IndexIX–2 975-0239-01-01This manual for use by qualified personnel onlySsafety instructions ii–vSchneider Electricweb site iv, i–ivSingle-Inverter Sys

975-0239-01-01Schneider Electric www.schneider-electric.com ☎✉North America 1 650 351 82371 866 519 14701 925 245 1022 re.techsupport@schneider-electr

Figures975-0239-01-01 xvThis manual for use by qualified personnel onlyFigure B-3 Single-Inverter System Renewable Energy (Solar) - - - - - - - - - -

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975-0239-01-01 xviiThis manual for use by qualified personnel onlyTable 2-1 Mounting Plate Fastener Recommendations - - - - - - - - - - - - - - - - -

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This manual for use by qualified personnel only1 IntroductionChapter 1, “Introduction” lists and describes the components and basic features of the Xa

Introduction1–2 975-0239-01-01This manual for use by qualified personnel onlySystem OverviewThe Xantrex XW Power System consists of several devices, c

System Components and Accessories975-0239-01-01 1–3This manual for use by qualified personnel onlySystem Components and AccessoriesXantrex XW Inverter

Introduction1–4 975-0239-01-01This manual for use by qualified personnel onlyXantrex XW Conduit BoxA Xantrex XW Conduit Box (FGA # 865-1025) is availa

System Components and Accessories975-0239-01-01 1–5This manual for use by qualified personnel onlyFigure 1-4 Power Distribution Panel and Xantrex XW C

Introduction1–6 975-0239-01-01This manual for use by qualified personnel onlyXantrex XW Connection Kit for INV2The Xantrex XW Connection Kit for Inv2

System Components and Accessories975-0239-01-01 1–7This manual for use by qualified personnel onlyXantrex XW Solar Charge ControllerThe Xantrex XW Sol

Introduction1–8 975-0239-01-01This manual for use by qualified personnel onlyXantrex XW System Control Panel The Xantrex XW System Control Panel featu

System Components and Accessories975-0239-01-01 1–9This manual for use by qualified personnel onlyGenerator The generator should be a 120/240V, 2-wire

Xantrex XW Power SystemInstallation Guide www.schneider-electric.com

1–10

This manual for use by qualified personnel only2 Inverter/Charger InstallationChapter 2, “Inverter/Charger Installation” describes how to mount and in

Inverter/Charger Installation2–2 975-0239-01-01This manual for use by qualified personnel onlyPre-InstallationBefore installing the Xantrex XW Inverte

Pre-Installation975-0239-01-01 2–3This manual for use by qualified personnel onlyKnockout Preparation and Air Filter InstallationRemove your choice of

Inverter/Charger Installation2–4 975-0239-01-01This manual for use by qualified personnel onlyClearance RequirementsProvide a minimum clearance of 6 i

Step 1: Installing the Mounting Plate975-0239-01-01 2–5This manual for use by qualified personnel onlyStep 1: Installing the Mounting PlateEach Xantre

Inverter/Charger Installation2–6 975-0239-01-01This manual for use by qualified personnel onlyFigure 2-5 Mounting the Bracket for the Xantrex XW Inver

Step 2: Mounting the Inverter975-0239-01-01 2–7This manual for use by qualified personnel onlyStep 2: Mounting the InverterFigure 2-6 Mounting the Xan

Inverter/Charger Installation2–8 975-0239-01-01This manual for use by qualified personnel onlyStep 3: Mounting the Xantrex XW Power Distribution Panel

Step 4: Wiring the Inverter975-0239-01-01 2–9This manual for use by qualified personnel onlyStep 4: Wiring the InverterThis section provides procedure

Copyright and ContactTrademarksSchneider Electric, the Schneider Electric logo, Xantrex and Xanbus are trademarks or registered trademarks of the Schn

Inverter/Charger Installation2–10 975-0239-01-01This manual for use by qualified personnel onlyBatteriesSee the FAQs section of the Schneider Electric

Step 4: Wiring the Inverter975-0239-01-01 2–11This manual for use by qualified personnel onlyBattery Bank RequirementsThe DC voltage of the inverter m

Inverter/Charger Installation2–12 975-0239-01-01This manual for use by qualified personnel onlyBattery cable lengthRuns should be kept as short as pra

Step 4: Wiring the Inverter975-0239-01-01 2–13This manual for use by qualified personnel onlyTorque Values for the Xantrex XW Series Inverter/ChargerT

Inverter/Charger Installation2–14 975-0239-01-01This manual for use by qualified personnel onlyInverter GroundingBackfeed Protection RequirementsWirin

Step 4: Wiring the Inverter975-0239-01-01 2–15This manual for use by qualified personnel onlyGrounding the DC SystemThe inverter’s chassis ground bar

Inverter/Charger Installation2–16 975-0239-01-01This manual for use by qualified personnel onlyInstalling the Battery Temperature SensorThe Battery Te

Step 4: Wiring the Inverter975-0239-01-01 2–17This manual for use by qualified personnel onlyFigure 2-10 Battery Temperature Sensor (RJ11) Port Locati

Inverter/Charger Installation2–18 975-0239-01-01This manual for use by qualified personnel onlyMaking DC ConnectionsThis section describes how to make

Step 4: Wiring the Inverter975-0239-01-01 2–19This manual for use by qualified personnel onlyFigure 2-12 Battery Cable ConnectionCAUTION: Damage to Eq

975-0239-01-01 iiiThis manual for use by qualified personnel onlyAbout This GuidePurposeThe purpose of this Installation Guide is to provide explanati

Inverter/Charger Installation2–20 975-0239-01-01This manual for use by qualified personnel onlyMaking AC ConnectionsThis section describes how to make

Step 4: Wiring the Inverter975-0239-01-01 2–21This manual for use by qualified personnel onlyDo not use a GFCI equipped AC source to power either the

Inverter/Charger Installation2–22 975-0239-01-01This manual for use by qualified personnel onlyAccessing the AC Terminal Block and AC Ground BarAll AC

Step 4: Wiring the Inverter975-0239-01-01 2–23This manual for use by qualified personnel onlyGrounding the AC SystemSee Table 2-4 on page 13 for torqu

Inverter/Charger Installation2–24 975-0239-01-01This manual for use by qualified personnel onlyAC Wiring to the Inverter AC Distribution PanelAn inver

Step 4: Wiring the Inverter975-0239-01-01 2–25This manual for use by qualified personnel onlyAC Wiring to the Xantrex XW Power Distribution PanelTo co

Inverter/Charger Installation2–26 975-0239-01-01This manual for use by qualified personnel onlyFigure 2-17 Wiring the Xantrex XW Power Distribution Pa

Step 4: Wiring the Inverter975-0239-01-01 2–27This manual for use by qualified personnel onlyWiring the Xantrex XW Inverter/Charger to a Xantrex XW Po

Inverter/Charger Installation2–28 975-0239-01-01This manual for use by qualified personnel onlyGenerator Wiring to the Xantrex XW Inverter/Charger usi

Step 4: Wiring the Inverter975-0239-01-01 2–29This manual for use by qualified personnel onlyIn an off-grid installation, the generator can be connect

About This Guideiv 975-0239-01-01This manual for use by qualified personnel onlyAppendix B, “Wiring Diagrams” illustrate the most basic configurations

Inverter/Charger Installation2–30 975-0239-01-01This manual for use by qualified personnel onlyAUX PortThe Xantrex XW Series has a 12 Vdc auxiliary ou

Step 4: Wiring the Inverter975-0239-01-01 2–31This manual for use by qualified personnel onlyAUX-RPO: User Remote Power OFF (RPO)Connecting JU-2 (AUX-

Inverter/Charger Installation2–32 975-0239-01-01This manual for use by qualified personnel onlyBasic Functional Test - Single InverterThe following st

Basic Functional Test - Single Inverter975-0239-01-01 2–33This manual for use by qualified personnel onlyEnable the InverterBy default, Invert Mode is

Inverter/Charger Installation2–34 975-0239-01-01This manual for use by qualified personnel only3. Monitor the INVERT (Green kW) LED to confirm which m

Basic Functional Test - Single Inverter975-0239-01-01 2–35This manual for use by qualified personnel onlyConfirming Battery Charger OperationTo confir

Inverter/Charger Installation2–36 975-0239-01-01This manual for use by qualified personnel onlyFigure 2-26 Functional Test for Single Inverter Systems

Step 5: Installing Additional Inverters975-0239-01-01 2–37This manual for use by qualified personnel onlyStep 5: Installing Additional InvertersInstal

Inverter/Charger Installation2–38 975-0239-01-01This manual for use by qualified personnel onlyParts List for Dual-Inverter ConfigurationsInstalling a

Step 5: Installing Additional Inverters975-0239-01-01 2–39This manual for use by qualified personnel onlyFigure 2-27 DC Connections to Dual InvertersT

975-0239-01-01 vThis manual for use by qualified personnel onlyImportant Safety Instructions1. Before using the inverter, read all instructions and ca

Inverter/Charger Installation2–40 975-0239-01-01This manual for use by qualified personnel onlyAC Wiring for a Dual-Inverter System1. Disconnect the A

Step 5: Installing Additional Inverters975-0239-01-01 2–41This manual for use by qualified personnel onlyFigure 2-29 AC Wiring for Dual-Inverter Syste

Inverter/Charger Installation2–42 975-0239-01-01This manual for use by qualified personnel onlyFigure 2-30 Installing the Front Internal Panels and th

Step 5: Installing Additional Inverters975-0239-01-01 2–43This manual for use by qualified personnel onlyParts List for a Triple-Inverter Configuratio

Inverter/Charger Installation2–44 975-0239-01-01This manual for use by qualified personnel onlyConverting a Single-Inverter Power Distribution Panel t

Step 5: Installing Additional Inverters975-0239-01-01 2–45This manual for use by qualified personnel onlyFigure 2-31 DC Connections for a Triple-Inver

Inverter/Charger Installation2–46 975-0239-01-01This manual for use by qualified personnel only3. Connect L1 and L2, AC wiring from each INV Grid brea

Step 5: Installing Additional Inverters975-0239-01-01 2–47This manual for use by qualified personnel onlyFigure 2-33 Triple-Inverter AC Breaker Arrang

Inverter/Charger Installation2–48 975-0239-01-01This manual for use by qualified personnel onlyFigure 2-34 Wiring an External Bypass Switch for a Trip

Step 5: Installing Additional Inverters975-0239-01-01 2–49This manual for use by qualified personnel onlyXantrex Xanbus and AC Sync CableA Xantrex Xan

Safetyvi 975-0239-01-01This manual for use by qualified personnel onlyLimitations on UseSingle-phase Operation OnlyExplosive Gas Precautions1. Working

Inverter/Charger Installation2–50 975-0239-01-01This manual for use by qualified personnel onlyBasic Functional Test - Multiple InvertersThe following

Basic Functional Test - Multiple Inverters975-0239-01-01 2–51This manual for use by qualified personnel only11. Using the Xantrex XW System Control Pa

Inverter/Charger Installation2–52 975-0239-01-01This manual for use by qualified personnel onlyFigure 2-36 Functional Test for Multiple Inverters - Pa

Basic Functional Test - Multiple Inverters975-0239-01-01 2–53This manual for use by qualified personnel onlyFigure 2-37 Functional Test for Multiple I

2–54

This manual for use by qualified personnel only3 Xantrex Xanbus Network InstallationChapter 3, “Xantrex Xanbus Network Installation” provides detailed

Xantrex Xanbus Network Installation3–2 975-0239-01-01This manual for use by qualified personnel onlyXantrex Xanbus-enabled DevicesThe Xantrex Xanbus-e

The Xantrex Xanbus System975-0239-01-01 3–3This manual for use by qualified personnel onlyNetwork ComponentsA Xantrex Xanbus network consists of the f

Xantrex Xanbus Network Installation3–4 975-0239-01-01This manual for use by qualified personnel only• Network terminators — the Xantrex Xanbus network

The Xantrex Xanbus System975-0239-01-01 3–5This manual for use by qualified personnel onlyNetwork LayoutEach device on the network is linked with sepa

Safety975-0239-01-01 viiThis manual for use by qualified personnel onlyFCC Information to the UserThis equipment has been tested and found to comply w

Xantrex Xanbus Network Installation3–6 975-0239-01-01This manual for use by qualified personnel onlyInstalling the NetworkBefore You Begin the Install

Installing the Network975-0239-01-01 3–7This manual for use by qualified personnel onlyGuidelines for Routing the Xantrex Xanbus CablesTo ensure maxim

Xantrex Xanbus Network Installation3–8 975-0239-01-01This manual for use by qualified personnel onlyInstalling Xantrex Xanbus-Enabled DevicesIf you ar

This manual for use by qualified personnel only4 Xantrex XW Solar Charge Controller InstallationChapter 4, “Xantrex XW Solar Charge Controller Install

Xantrex XW Solar Charge Controller Installation4–2 975-0239-01-01This manual for use by qualified personnel onlyInstalling the Charge ControllerThis c

Mounting975-0239-01-01 4–3This manual for use by qualified personnel onlyMPPT Voltage RangeThe Xantrex XW SCC maximum power point tracking algorithm m

Xantrex XW Solar Charge Controller Installation4–4 975-0239-01-01This manual for use by qualified personnel onlyChoosing a LocationThe Xantrex XW Sola

Mounting975-0239-01-01 4–5This manual for use by qualified personnel onlyRemoving the Wiring Compartment CoverBefore mounting, you must remove the wir

Xantrex XW Solar Charge Controller Installation4–6 975-0239-01-01This manual for use by qualified personnel onlyRemoving KnockoutsSix dual and two sin

Mounting975-0239-01-01 4–7This manual for use by qualified personnel onlyMounting the ControllerThe Xantrex XW SCC can be mounted to either the side o